Casting Illinois

Transforming raw materials into versatile products that power our world. Our expertise stretches across the spectrum of casting, from sand to die, from aluminum to brass.

Yet, what truly sets us apart is our integrated approach, merging the talents of our foundry and machining teams to deliver a seamless process. We’re ready to pull back the curtain on our operations, inviting you to discover the precise, yet dynamic world of casting technologies. Our work fuels industries from agriculture to construction, making us a vital cog in the economic machine.

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Understanding Cast Technologies

To understand Cast Technologies, it’s essential to delve into their industry-specific services, the breadth of their foundry and machine shop capabilities, and the specifics of their aluminum casting techniques.

We serve a wide range of industries, including marine, industrial, generator sets, agriculture, and construction equipment. Our vertical integration of foundry and machining teams ensures a seamless production process. We’re proud to be the largest aluminum and brass/bronze foundry in Illinois. We can produce castings of varying sizes, from less than a pound to hundreds of pounds, and respond immediately to changes in the production environment.

Our specialization lies in the sand casting method of aluminum casting. We offer both green sand and no-bake sand casting. With our in-house casting design analysis and modeling using Solidworks, we’ve the capability to supply as cast or complete to print. Our foundry is equipped with state-of-the-art molding machines and remote-control crane ladle systems for aluminum and brass. We also have eight furnaces for air set molding, and a Kloster mixer feeding system.

We’re not just about casting; we’re about providing comprehensive solutions.

Innovation in the Casting Process

Building on our comprehensive solutions, we’ve driven significant innovation in the casting process to meet the diverse needs of our clients.We’ve expanded our foundry and machine shop capabilities, offering both green sand and no-bake sand casting. This has allowed us to produce castings of varying sizes and respond immediately to changes in the production environment.

Our specialization lies in the sand casting method of aluminum casting. We’ve introduced in-house casting design analysis and modeling using Solidworks, enabling us to supply as cast or complete to print. We’re also offering in-house machining and pressure testing, which greatly improves our overall efficiency.

We’ve modernized our green sand molding aluminum casting process with two automated molding machines. We’ve also installed three remote-control crane ladle systems for aluminum and brass, enhancing our ability to handle both automated and manual molding processes.

In air set molding, we’ve upgraded our infrastructure with eight total furnaces and a remote-control crane with a heated ladle system. Our focus is on continuous innovation to provide our clients with cutting-edge solutions in the casting process. We’re committed to maintaining our position as the leading foundry in Illinois, serving several industries with dedication and expertise.

Illinois' Casting Industry Overview

Within the scope of Illinois’ casting industry, we’ve firmly established ourselves as a leader, serving a diverse range of sectors with our advanced foundry and machining capabilities. Our vertically integrated teams cater to marine, industrial, generator sets, agriculture, and construction equipment sectors. We’re proud to be the largest aluminum and brass/bronze foundry in Illinois, with the skill and expertise to create castings of varying sizes.

We specialize in the sand casting method of aluminum casting, offering both green sand and no-bake sand casting. Our in-house design analysis and modeling using Solidworks allows us to adapt to changes in the production environment. Whether you require as cast or complete to print, we can deliver.

Our green sand molding capabilities include automated and manual molding processes, while our air set molding is versatile for various applications. Our facilities house eight total furnaces with two melting/pouring furnaces and remote-control cranes.

In the Illinois casting industry, we’re not just participants, we’re pioneers. We’re committed to leading the way with innovative solutions and advanced technologies, continuously improving our processes to better serve our clients.

Cast Technologies' Unique Approach

At Cast Technologies, we’re revolutionizing the casting industry in Illinois with our unique, innovative approach that combines advanced technology, in-depth expertise, and a commitment to quality. Our operations are vertically integrated, featuring the largest aluminum and brass/bronze foundry in the state. We’re capable of producing castings of varying sizes, with an immediate response to production changes.

We specialize in the sand casting method, offering both green sand and no-bake sand casting. We’ve also invested in in-house casting design analysis and modeling using Solidworks. This enables us to supply as cast or complete to print, enhancing our efficiency and flexibility.

Our green sand molding aluminum casting features two advanced automated molding machines and manual molding machines. We’ve incorporated remote-control crane ladle systems for aluminum and brass, demonstrating our commitment to technological innovation.

In our air set molding, we’ve a total of eight furnaces, including two melting/pouring furnaces. We handle various applications with our Kloster mixers feeding both a roller conveyor line and floor molding line. We’re excited about our unique approach at Cast Technologies and are committed to leading the casting industry in Illinois.

Impacts on Various Business Sectors

Our unique approach and advanced capabilities don’t just revolutionize the casting industry, they also have significant implications across various business sectors. With the largest aluminum and brass/bronze foundry in Illinois, we’re able to provide crucial components for marine, industrial, agriculture, and construction sectors.

Our expertise doesn’t just lie in casting. We’ve integrated our foundry and machining teams, allowing us to respond immediately to changes in the production environment. This means we can deliver a faster, more efficient service, helping businesses across Illinois to keep their operations running smoothly.

Our specialization in the sand casting method of aluminum casting, along with our in-house casting design analysis, means we’re able to produce high-quality components that meet specific business needs. We offer both green sand and no-bake sand casting, and the ability to provide castings ranging from less than a pound to hundreds of pounds.

Our impact goes beyond production. By offering in-house machining and pressure testing, we’re contributing to the development of safer, more reliable products across the state. Our goal is to help businesses thrive, and we’re doing that by revolutionizing the casting industry.

At Cast Technologies, we’re reinventing the casting process with our innovative, vertically integrated approach. As Illinois’ largest aluminum and brass/bronze foundry, we’re proud to impact various business sectors with our unparalleled expertise. Our unique method of sand casting, in-house design analysis, and extensive molding capabilities set us apart.