Military & Defense Castings Illinois

Trusted Defense Casting Manufacturer in Illinois

Located in Peoria, Illinois, Cast Technologies is a leading U.S. foundry specializing in military and defense castings for OEMs, contractors, and system manufacturers. With advanced aluminum and iron casting capabilities, we provide mission-critical components engineered for reliability, strength, and precision.

Our foundry has decades of experience producing high-performance cast parts used in defense vehicles, aerospace systems, ground support equipment, and other tactical applications. Cast Technologies combines metallurgical expertise with strict quality assurance to meet the exacting demands of military and defense industries.

Comprehensive Military & Defense Casting Capabilities

Cast Technologies is equipped to manufacture complex components that meet military specifications and performance standards. Our integrated facility allows full control of every stage of production — from design and tooling to finishing and inspection.

Our Core Capabilities Include:

  • Aluminum and Iron Casting: Lightweight, high-strength materials suitable for tactical and structural defense applications.
  • Green Sand & No-Bake Molding: Versatile methods ideal for both prototype and production quantities.
  • Permanent Mold Casting: Delivers repeatable accuracy and enhanced mechanical properties.
  • Core Making & Tooling Design: In-house engineering for precise geometry and dimensional consistency.
  • CNC Machining & Finishing: Precision machining ensures components meet tight tolerance and readiness standards.
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All processes are backed by rigorous quality control, with every casting verified through dimensional, mechanical, and metallurgical testing.

Military & Defense Applications We Support

Our defense castings are used in critical systems that demand uncompromising strength and reliability. Cast Technologies supplies components for multiple branches and defense programs through OEM and Tier-1 contractors.

Typical Applications Include:

  • Armored vehicle components
  • Weapon system housings and mounts
  • Aircraft and drone components
  • Communication and radar system enclosures
  • Powertrain and transmission housings
  • Brackets, supports, and structural castings
  • Ground support and transport equipment

Each part is engineered and produced to meet defense standards, ensuring consistent performance in harsh operating conditions.

Why Choose Cast Technologies for Military & Defense Castings

Military and defense applications require precision, traceability, and confidence in performance. Cast Technologies delivers all three through its integrated production model and long-standing commitment to excellence.

Our Key Advantages:

  • ISO-Certified Quality Systems: Ensuring compliance, repeatability, and process documentation.
  • Material Traceability: Complete recordkeeping and certification for all alloys used in defense applications.
  • Engineering Collaboration: DFM and prototyping support to accelerate development and ensure compliance with defense standards.
  • Single-Source Production: Casting, machining, and finishing in one controlled facility for consistency and speed.
  • Proven Reliability: Castings designed to perform under extreme pressure, temperature, and environmental conditions.

Our foundry team works directly with clients to meet precise material, dimensional, and mechanical requirements while maintaining confidentiality and compliance with military protocols.

Engineering Precision and Quality Control

Cast Technologies’ in-house engineering and quality teams utilize advanced inspection and testing equipment to ensure every part meets critical defense criteria. We employ X-ray analysis, dimensional inspection, hardness testing, and metallurgical evaluation to validate structural integrity and compliance.

Our engineers partner with clients during the design phase to improve manufacturability, minimize weight, and enhance overall performance — critical factors in defense manufacturing success.

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Serving Military and Defense Contractors Across Illinois

Cast Technologies is located in Peoria, Illinois, strategically positioned to serve defense manufacturers throughout the state, including Chicago, Springfield, Rockford, and the greater Midwest region. Our central location enables fast response times, efficient logistics, and reliable communication throughout every project stage.

Whether producing low-volume prototypes or full production runs, our foundry provides the precision and dependability trusted by military and defense programs nationwide.

Commitment to Integrity and Performance

Every defense casting we produce reflects our dedication to quality, reliability, and accountability. Our team follows controlled processes to ensure compliance with customer and government specifications, meeting or exceeding the most demanding performance requirements.

At Cast Technologies, we understand that the defense industry relies on suppliers who deliver not only quality but also confidentiality, security, and unwavering consistency.

Contact Cast Technologies Today

If you require military and defense castings in Illinois, partner with Cast Technologies — a proven leader in precision aluminum and iron casting. Our expertise ensures your components are produced with the highest standards of performance, traceability, and quality.

Call (309) 676-2157 or visit www.casttechnologies.net to request a quote or speak with our engineering team about your next defense project.